Hyper9 Motor Terminals

                 

DSC02232 Showing the threaded terminals of a working Hyper9.  The terminal block is attached at each corner with four M-6 x 15 cap head bolts. 

                                  

DSC02019 Showing the threaded connectors at the end of each Hyper9 winding after the removal of the motor end cap and the plastic terminal block from a burned out motor.  The windings are crimped  (picture DSC02021 below).  The fitting has M18 threads and the body of the fitting is tapered 18.50 mm (top) to 19.30 mm (bottom) so that tightening of the brass nut pulls the windings into the plastic housing.

                                   

DSC02018 exploded view of the terminal block.  The brass hex panel nuts are M18 x 4mm thick.  The brass inserts in the plastic block are also tapered 18.50 mm (top) to 19.30 mm (bottom).  

                                 

DSC02021 Close up view of crimp used to secure motor windings.

DSC02023   Dimensions of the plastic terminal block located on the top of the Hyper9. Center to center dimensions for the 4 mounting corner bolts is 70 mm (L to R) and 40 mm (T to B).